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Practical Bonding of Industrial Piping in Hazardous Areas: Standards, Implementation, and Field Examples

Field-based grounding methods for safety in oil & gas operations

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  • Denis Agapitov Lead Electrical Engineer, Limak

DOI:

https://doi.org/10.31224/4659

Keywords:

Equipotential bonding, bonding jumpers, stainless steel pipelines, insulated flanged joints, hazardous areas, electrostatic ignition prevention, electric heat tracing, IEC 60079-14, IEC 60364-5-54, NFPA 77, NFPA 70 (NEC), oil and gas, field-fabricated grounding, industrial earthing systems, static discharge protection

Abstract

Ensuring reliable electrical bonding in hazardous areas is critical for safety in oil and gas operations. This article presents a proven method for bridging insulated stainless-steel flanges using 35 mm² insulated copper bonding jumpers. Field applications confirmed continuity resistance below 0.05 Ω in alignment with IEC 60079-14, IEC 60364-5-54, IEEE Std 142, and NFPA 77.

The solution addresses real-world constraints, including mechanical congestion and compatibility with electric heat-tracing systems. It offers a structured framework for electrical engineers and safety specialists seeking to enhance grounding integrity, eliminate ignition hazards, and prevent electric shock due to stray or induced voltages on isolated pipe sections.

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Author Biography

Denis Agapitov, Lead Electrical Engineer, Limak

Lead Electrical Engineer with 20+ years of experience in the oil and gas industry. Specializing in large-scale EPC and CAPEX projects in challenging environments. Currently registered as an Interim CEng with the Energy Institute (UK), working towards full Chartered Engineer status.

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Posted

2025-05-26

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